The answer to this is that APO allows creating a direct copy of any PPM from the SNP PPM to a PP/DS PPM. When an SNP order is converted, the system therefore uses the PP/DS PPM defined by the SNP order for the PP/DS orders. We provide the best online training for SAP FICO, Online Training by our experienced trainers at a reasonable price. Compare Bills of Material feature has been released. Once a good issue posted, the material documents generated and updated in production order automatically. The BOM selection logic is quite complex as several customizations and fields of the material master are involved, so I am summarizing it here. This is decided by the field Selection method of the material master in the picture below. To read more about work centers, see this blog article. Define Revision Levels (OS55) Revision levels defined as required. When I work with clients, they are often interested in direction on which master data object to choose. Activity Relationships PPM conversion can happen when the client wants to convert SNP orders into PP/DS orders. You may consider adding a reference to blog: Problems with BOM explosion on MRP (exception message 52, exception message 53, performance). A production version is used to combine a BOM alternative with a shop floor routing alternative (group counter) and therefore describes a method that can be used to manufacture a material. Yes its possible to maintain both the BOM's( Production and Engineering BOM's) seperately under different revision levels. You can add single or multiple BOM items to any subassemblies. Select the change revision level A. W_TOPMAT-MAKTX UNDER TEXT-H01 COLOR COL_HEADING. It is standard behaviour, however you can customize based on your requirements. PPMs allow very detailed modeling of production processes; however, they are limited in their application. Symptom. With this app, you as a production operator can perform and record work on the operation activities assigned to you by your production supervisor. I have read sap help links but didnt find them very usefull. Therefore, it is important to define all of the companys needs and then observe a flexible approach concerning PPM and PDS selection. Created production order, system picked revision level A for the Master data. i want to find out the relationship between BOM - Routing and cost estimate. In order to make the Revision level field as mandatory used transaction variant for CS01/CS02. ********************************************************************, Note that you should not switch off this indicator and then switch it on again a short time later, because then the BOM time stamps are no longer current. PPMs (Production Process Models) are combinations of work centers and routings combined into PPMs in SCM. Step 3: Determine the valid BOM according to the BOM change status. VEMP installation required and follow the SAP Help you can get the detailed process instructions. Dont wait, create your SAP Universal ID now! If you have multiple S- or P- accounts, use the Consolidation Tool to merge your content. Since Plant B can very easily be misleaded to believe they are using the latest verison of the BOM. Please pay attention to the statements below in the F1 help of the field above. In BOM only one component is available and is assigned to operation 0010 as displayed below. Secondly, in the PDS case, both SNP PDS and PP/DS PPM are automatically created by APO. Routing: Similarly routing changed with new revision level B as displayed below. A released routing version can no longer be changed. Mapping Instructions Tasks Post-Processing Available Migration Objects in SAP S/4HANA. BOM 1, Routing 1, Work Center 1 = Production Version A / PPM A / PDS-A, BOM 2, Routing 1, Work Center 1 = Production Version B / PPM B / PDS B, BOM 1, Routing 2, Work Center 1 = Production Version C / PPM C / PDS C. PPMs have validity dates; this can adjust capacity for a year and other variable factors. Note: This BADI contains the method CHANGE_PP_CONFIRMATION. 1 Answer Sort by: Vote up 0 Vote down Mangalraj Senthamaraikannan Jun 13, 2009 at 05:45 AM Dear GVR, 1.You can use CEWB to list down all the BOM and routing available,to execute CEWB,you have to configure the individual working area in OP77. cost costing relevant relevancy indicator flag okk7 price factor factors ck11n ck13n ck51n ck53n ck40n product cost planinc CO-PC-PCP cost estimate bom bill of material materials routing , KBA , CO-PC-PCP-WQS , Product Costing with Quantity Structure , PP-BD-RTG , Routing , LO-MD-BOM , Bills of Material , CO-PC-PCP , Product Cost Planning , Problem. did you verify configuration settings once again? Lets talk about what can you do as a BOM Engineer with this app: With the app in the current release, you can perform the basic CRUD operations on the multilevel BOM. More specifically, would the extra work involved with setting up PDS be worth the effort. In ECC, they are separate. Pl suggest on the above context, what if some deletion of items needed to made in BOM, i.e.Whether to choose revision level.or without it before deletion any items in BOM, kindly throw some light on that, thanks in advance. That is the clue that all fields are updated in APO. Then, once the issue has been resolved, you can release the hold. If you plan using PPMs in PP/DS, you can define in the conversion settings that PP/DS adopts the sources of supply defined by SNP. There are various options available when this happens: Video Introduction: PPMs, PDSs, and Resources, Text Introduction (Skip if You Watched the Video), The Variants of BOM, Routing and Work Centers, Work Center/Resource Differences in SNP or PP/DS PPMs or PDSs, PPM Versus PDS for Repetitive Manufacturing, Undiscussed Constraint Management Maintenance. Mapped drawing number as material number and alteration index as revision level. PPM is very simple in its usage and very flexible in operations in terms of modifications at APO level and can be referred to client depending on the business requirement. To do so, you need to choose CIF integration type SNP DPS or SNP subcontracting. System will display the available revision level and its change number as displayed below. VEMP can be supported in from 1809 to latest versions. I will cover engineering BOM -> planning BOM -> shop floor BOM creation process and engineering changes during shop floor execution in the next blog. production BOM, costing BOM, engineering BOM etc.2. If we now go to MM03 and check revision level gets assigned to materia las given below, Step 3: Create BOM with respect to revision level CS01. Create a Production Order for Material FG126_PEO_DEMO. The total number of used combinations of the BOM, routing, and work center is the total number of production versions required to be built in SAP ERP and PPMs or PDSs in SAP APO. Once we click enter system displays BOM general item overview screen. The more hierarchy that can be built into a DP, the better the performance, and typically, the happier the planners will be. BOM categories. BOM: BOM is now to be changed with revision level B. I am trying to creat an EBOM/MBOM but i am not sure where the Parameter effectivity tab should appear. In CS02 under revision level two revision levels A and B will be displayed. You then have the information you need to take immediate action to resolve the issue and to keep your production processes running as smoothly as possible. Routing | SAP Help Portal To improve the performance of MRP, the exploded BOM can be buffered and MRP reads that onward instead of reading from tables unless the BOM is changed. There has been a lot of focus on SCMs emphasis on the PDS vs. the PPM. If procurement type if F, leave this field as blank and then fetch the relevant vendor CS_BOM_EXPL_MAT_V2 - using this fm to get the bom explosion Could you please explain Routing Selection logic in MRP. I tried but everytime I rev a mBOM it revs up the eBOM as well. Try using PLNTY, PLNNR, ZUONR fields only and see if you are getting unique records based on it. The Connection Between BOMs, Routings, Work Centers in ERP and PPMs In 1809 SAP HELP Guide lists the VE Author as prerequisite, in 1909 help guide, it is not listed anymore. However, from the original BOMs, work centers, and routings in SAP ERP. Exellent document. Legal Disclosure | This is achieved by selecting one of the following values for the Order Processing Mode flag in the Build section of the Manage Materials app: Use ERP BOM and Routing (default value): This is the default option, and can be used when standard BOM and Routing downloaded from ERP are desired. Engineering Change Management(ECM) is used to track and control all the changes with reference to Material master, BOM, Work Center & Routing. All of the scenarios in this document assume the routing does not have the ME 6.2 relaxed flow routing flag set. (emphasis added), The transfer of data changes is more straightforward (this is interesting because I have not witnessed this. Select Structure Workspace and Choose Component Assignment Workspace. This basic connection between the different objects in the system is shown in the graphic below: Will the work center/resource be different in the SNP or PP/DS PPM or PDS? Operation Activity processing completed then click on the COMPLETE button to post goods receipt of production order automatically for serial numbers and non-serial numbers control key must be defined as Auto Goods Receipt. For more information, please refer to blog Problems with BOM explosion on MRP (exception message 52, exception message 53, performance). When is your 3rd blog getting posted? Step 4: Create Routing with respect to revision level CA01. Hello Leon , Very well explained and thanx for sharing!!! d) Will the Compare tool be able to compare a redlined (single-level) BOM with the current BOM? If you have multiple S- or P- accounts, use the Consolidation Tool to merge your content. I would also add that on the customizing transaction OPPQ there is a setting to define if the sales/WBS BOM will be exploded or not, when they exist. Select Structure Workspace and Choose Component Assignment Workspace. Any documents or links would be appreciated. Multilevel Bill of Material (BOM) | SAP Blogs What are the prerequisites for this topic, meaning, what is the minimal configuration so the VEMP is functional? Step wise and very precise information on ECN with corresponding screen shot cool material. Operation Z - 4 SFG's are consumed in the operation Z , along with the 10 raw materials to produce 1 FG. Then the production planning process allocates productive work across them. You can edit multiple subassemblies directly in the app itself without being navigated to other apps or screens. However, there are a few disadvantages to this approach. As displayed below routing is created against the revision level A and its change number can be seen below. The valid from and valid to dates and the lot size determine when a certain production version is to be used. You must be assigned to the BOM Engineer role (SAP_BR_BOM_ENGINEER) to access this app. I am unsure if they mean the performance is better), Not possible to create alternate SNP-PDS in std system for different mode combinations. I cannot think of benefits brought by PDSs, and most customers that use PDSs seem to regret doing so, although this observation is anecdotal. So one combination of BOM, routing, and work center is a production version. Production Order # 1000930 delivered quantity posted. I ran a test and it works like you described. The PDS can be generated from the PPE, which is an internal SCM structure. I see that records can be uniquely identified based on PLNTY, PLNNR, ZUONR field itself since ZAEHL is dependent on ZUONR field. In Manage Materials app, select your header material for which you want to modify the order processing logic, choose the appropriate Order Processing Mode value based on your requirements in the Build section and inform new values for BOM and Routing if needed. Creation: - transaction: CS01 Function : - CS_BOM_EXPLOSION (CS_BOM_EXPL_MAT_V2) Routing - it's not possible to create an order without routing (if no routing is existing, the system checks OPJG (details - wiki page operations, see link below) I want to keep the revs seperate. Even quality department tracks the inspection with respective to drawing number and its alternation index. Comparison of BOMs is in pipeline. In the MRP customization, the selection ID to be used is defined on plant level and the BOM customization OS31 defines the priorities of each BOM usage. The app displays the BOM item details in a hierarchical tree structure. CS06 . Difference between revision level A and B. routing details with bom explosion | SAP Community Revision level will be displayed besides the Material number and change number displayed towards right of the BOM items. Here is the detail of the steps. If procurement type if F, leave this field as blank and then fetch the relevant vendor, CS_BOM_EXPL_MAT_V2 - using this fm to get the bom explosion. However, the kicker is that those changes do not find their way back to SAP ERP. Useful for scenarios where the component has different validity periods, Sub-contracting in SNP is fully integrated with R/3 is supported in PDS. The following quotations from SAP are illuminating on this topic: Since PP/DS plans in detail, the plans for the PP/DS sources of supply are more detailed than the plans for the SNP PPMs. We have to mBOMs in 2 different plants. Here is where you're able to view the BOM header details with BOM item details. I was expecting a situation where the mtl is at rev C, production BOM is at rev C and the engineering BOM cannot be displayed for revision C as I never made any changes to the EBOM. Revision level B assigned in CC11. The app contains everything you need to carry out your work, giving you full visibility of the tasks to be performed on the shop floor at the operation activity level. I believe the functionality to allow changes to In-Process OAs is not in place yet. Earlier you had to navigate to different screens or apps if you want to view the alternatives or change numbers or subassemblies. Dont wait, create your SAP Universal ID now! Assign change number to Material (CC11) with initial revision level, Create BOM (CS01) and Routing (CA01) with revision level, Create new change number with different validity date (CC01) and assign to material with new revision level (CC11), Change BOM(CS02) and Routing with new revision level (CA02). Structure Routings can have the following attributes: Version Routing Type Status Current Version 2.Check CA51 to list down the routing details of all the materials for specifying the task list type. good one. In fact, I have run into problems with the PDS and subcontracting. Instead, the dependent requirements in the planned order are converted into reservations for the production order. Work centers get even more interesting when they transfer over to SAP APO, where they become resources and can have their capacity constrained. 1. Step 1: Determine the BOM usage. 2.3 Selection method is 2 or 3 (Selection by production version): The production version can be maintained in the material master and it defines both the BOM usage and alternative BOM as the picture below. With different Fiori APP you Created production Order, Release and finally confirm. PP and control system. That document covers some of the more flexible 'flow' scenarios. Thanks for comment. PDSs, on the other hand, is much less clear than the PPM. By leveraging Order Processing Mode, you can effectively adapt to different scenarios and requirements, aligning your manufacturing processes more closely with your organizations needs and goals. c) Will the Compare tool be able to compare the same BOM but using different validity dates to find the differences? Add Operation. Order BOM browser . After assigning in material master new revision level B will be displayed as given below. You can find more information here. In the MRP customization, the selection ID to be used is defined on plant level and the BOM customization OS31 defines the priorities of each BOM usage. This could be managed from two different directions. Therefore, SNP and PP/DS do use the PPMs and PDSs for different purposes. One of the most requested features, the multilevel BOM is available as of SAP S/4HANA Cloud 2105 release. please help regarding below issue i have to change multiple BOM revision levels in SAP one shot example i have 1000 boms & i have to change 1 part no revision level in 1000 boms. The list contains the description, quantity, and unit of measure. Order Processing Mode is a powerful feature in SAP Digital Manufacturing (DM) that allows customers to modify the local processing logic for Bills of Materials (BOMs) and Routings at SAP Digital Manufacturing level, enabling endless possibilities and greater control over the manufacturing process. Now the present BOM is valid for revision level A only. I;ve done my settings for Alternative BOM, My Sales Order is showing me the ALT BOM to select but my MRP (MD04) isnt exploding my ALT BOM 2. Dont wait, create your SAP Universal ID now! A valid BOM is determined by the explosion date in multiple periods of an alternative BOM as shows in the picture below, the periods can be made by change numbers. I would very much appreciate your comments and suggestions. Copyright | Yes it will compare multi level BOMs, BOMs on any date. Display material BOM . Production order actual activity times posted during shop floor processing. There are connections between the BOM, routing, and work centers in PPMs and PDSs in PPDS and SNP. There have been some intimations that PDSs have higher performance than PPMs. Extend or Replace BOM and Routing using Order - SAP Community Create New Routing. SAP enhancement package for SAP ERP, version for SAP HANA. Bom and Routing | SAP Community Terms of use | The BOM item should be relevant to production. If you have multiple S- or P- accounts, use the Consolidation Tool to merge your content. So one combination of BOM, routing, and work center is a production version. This makes a lot of sense from both a business and a performance perspective. i have developend the report for pp,in routing details, how to get the details of bom explosion with workcenter and routing operations. The features available in this app enable smooth and efficient processing of production tasks by increasing your transparency over progress in production and allowing you to respond faster to issues in production. Instead, they are used to perform BOM forecasting. We define key date for bom explosion number ,then system check in Alternative determination of Multiple BOMfor in which periods the key date falls and determine alternative BOM. We cover variants, work centers in SAP ECC, common questions around PPMs and PDSs, how the PPM and PDS are containers, their characteristics, how well these components work, and repetitive manufacturing and engineering change management. great document, what tables store operation activity? Definition List of all materials required in a process together with the quantities required. Dont wait, create your SAP Universal ID now! During the conversion, SAP relates the PP/DS PPM for the correct SNP order. Plan be in CS03, sees the new version of the Material but dot see the changes. 2.1 Selection method is blank (Selection by order quantity): The quantity range of each BOM header is checked to see which BOM can be applied according to the order quantity, here is a picture for an example. On enter routing operation screen is displaed where operations are maintained as displayed below. Could you help me further ? The company has high data integrity, and when the master data is representative of reality (most often not the case actually), The company is willing and interested in constantly updating the PPMs with the constraint changes (constraints are always changing). The BOM determination in MRP is done level by level through the structure above and by the procedure below. 2619456 - Costing relevancy indicator in cost estimate calculation - SAP In fact, this problem generalizes on the SAP documentation. It also contains information on where the work is performed and the work centers resources that will be consumed with all the necessary technical specifications such as the standard times, capacity requirements, and work instructions. In PEO Routing we have Operation activity as well. During the process, an execution operator can able to post unplanned components and master inspection characteristics. Planning department identifies, defines structure, executes product manuafcturing based on the drawing and its aleration index. Once you have searched for your relevant multilevel BOM, you can navigate to display the BOM details. Some new SAP ME 6.2 Non-serialized scenarios are described in 'SAP ME How-To-Guide - Non-Serialized Processing'. What is meant by this is that both an SNP and PP/DS PDS are created. However, you can delete the buffered BOMs in the shared buffer using the report RMMDBOM1.********************************************************************. Therefore, they match, and the most sustainable solution is to use the same PPM or PDSs. Alerting is not available for unauthorized users, Right click and copy the link to share this comment. Thanks Michael for your valuable Feedback. An easy way to think about it is they have the capacity to do work. Alerting is not available for unauthorized users, Right click and copy the link to share this comment, This Blog details the usage of revision levels for creation and change of. What is the scheduled release date for S/4HANA on-premises 2022? Typically, a routing is made up of a series of operations, also called routing steps. The consultant is able to understand the complete process flow and execute the scenario. PP/DS plans take account of all PP/DS relevant components and resources. In the BOM details screen, you can: Expand the subassemblies at various levels. i know what a BOM is, not sure how its linked to Routing and its compulsary. With this app, you can monitor the progress of production. Select the BOM components and assign them to Operation Activity. Thank you for sharing all this blogs, they are really helpful. The PPMs reside within the PP/DS module mainly (although they can be copied to SNP as we will describe further on) PP/DS and PP in ECC works well when: A production version is a combination of routing and a BOM. When we use Read Master data( Case -Only order is relased no other movement are done) there will be option to select the revision level as displayed below. PP masters like BOM and Routing. The relevant SAP ECC data are then transferred to the SAP SCM, and an SNP PDS has been created automatically in the SAP SCM system. Only task list of type N (Routing) is supported with this object. Register with us and join today!About TrainerVikram Fotani is Professional Certified SAP S/4 HANA Consultant with 15+ years of experience. When converting a planned order, the system does not reread the BOM. SAP standard not delivered actual posting instead it triggers time ticket confirmation planned and actual activity times posted as same. This also automatically creates a transportation lane between plant and subcontractor (not possible when using an SNP PPM).. For SNP, you use PPMs with simpler PPM plans with which you only plan the critical activities and components. BOM, Routing, Activity Prices in SAP S/4 HANA - YouTube Dont wait, create your SAP Universal ID now! However, SAP got very strongly behind PDSs, at one point announcing that PPMs would no longer be supported. System will copy the change number and valid from date as displayed below. You are right system will display the EBOM though changes are not made for rev c. Since material is active at rev c its displaying the BOM with components quantity of prior rev level. Define Modification Parameters for BOM (OS27), OP5A: PP task lists: initial screen -> Change number -> Transaction code -> Tick Req, While creating the routing revision level field should be mandatory. Order information data(COOIS) will be displayed with historical revision level data for the respective orders. However, the PPM is also supported for subcontracting, as is shown in the screenshot below: Operation W - consuming one material to produce 10 materials (i.e. With this app, you can create and manage version-controlled routings that are not dependent on time. option to completely replace ERP Routing with a much more detailed Routing created at SAP DM level. The app displays the BOM item details in a hierarchical tree structure. CS11 : Report displayed based on revision level. Display WBS BOM The explosion date is the one explained in the step 2.2 and here is more information of the date of explosion number. data : istpofinal like stpox occurs 0 with header line. Excellent blog on Production Engineering and Operation (PEO) end to end process. The company is in repetitive manufacturing and is modeling a relatively simple process. If you have multiple S- or P- accounts, use the Consolidation Tool to merge your content. The concept is that PDS should be used when possible because PDS has much more flexibility when it comes to engineering change management. The example class CL_MPE_ADJ_PP_CONF has been enhanced with the EX_MPE_EXEC_OPERATION_ACTIVITY BADI implementation. PPMs do not support a reporting backflush. Is this app available in SAP S/4HANA 2021 on-premise? Here is where youre able to view the BOM header details with BOM item details. Business Object Definition. This constraining of capacity is at the heart of what is known as advanced planning.. You can read more on resources in this article. CS09 . Work centers in SAP ERP have their capacity set. But the purpose of PEO is different, It start from source BOM that could be Engg BOM etc and because of any reason the final Assembly can be changed may be because of design Change or some new change in final assembly requested by Customer etc. Before assigning the revision level in MM02 for the material M-800 there is no revision level as displayed below. A routing version determines the sequence of individual operations that are necessary to produce a product. Component T-T029 maintained with qty as 2 pc as given below. (But the Material is manufactured in both the Plants simultaneously, hence Plant level BOMs). Where would a user compare a selection of multilevel BOMs and what does it look like? data : istpotemp like stpox occurs 0 with header line. The Main PPM screen shows a combination of objects (Operations, Products, Modes, and Activity Relationships). It gives an insight on how master data is tracked with different revision levels. Have capacity categories (Machines, Personnel, Reserve for Rush Orders, Emissions, Energy Requirements), Locking (A Work Center can be locked to prevent its use. Trademark, SAP ERP Central Component all versions ; SAP ERP all versions ; SAP S/4HANA Finance all versions ; SAP S/4HANA all versions ; SAP enhancement package for SAP ERP all versions ; SAP enhancement package for SAP ERP, version for SAP HANA all versions.

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